Toll Processing
Toll Processing Services
Pilamec offers a comprehensive range of toll processing services for a wide variety of materials, including specialist and difficult substances. Our state-of-the-art facilities, equipped with advanced laboratory and testing equipment, ensure the highest quality and consistency in every process.
Our Services:
- Milling, Crushing, and Sieving
- Blending
- Briquetting and Pelleting
- Drying
- Repackaging
- Pallet Storage
Contact
Call us for more information about our services.
01594 843660
Milling, Crushing, Sieving
Pilamec's milling, crushing, and sieving capabilities enable us to reduce particle size to precise specifications. Our advanced equipment includes:
- Ball Mills Test, R&D and Production Volume Mills with Steel or Ceramic Liners. Ability to mill a diverse range of materials across all industries.
- Jaw Crushers for primary reduction of large-sized materials
- Roller Crushers
- Locker and Open Vibrating Sieves and Screens
- Ultrasonic Sieving for fine materials down to 20 microns.
- Jet Milling Micronises powders using high-velocity air and particle collision.
Blending
Our blending services ensure homogeneous mixtures of powders and other materials. Our blending equipment includes:
- Vertical Ribbon Blenders: Efficiently blend powders and granules in a vertical vessel.
- Horizontal Ribbon Blenders: Thoroughly mix powders and granules in a horizontal trough.
- Sample Blending: Small-scale blending for product development and testing.
- Milling and Blending: Size reduction combined with homogenous material mixing.
Briquetting and Pelleting
Lab scale development work to Full Volume production, utilising a huge range of binders to supply agglomerated products across all industries.
- Roll Compactors
- Extrusion Pelletisers
- Hydraulic Briquetters
- Industrial Tablet Presses
- Fully equipment test and development laboratory
Drying
Our drying services remove moisture from materials to ensure optimal product quality and performance. Our drying equipment includes:
- Fluid bed dryers for efficient drying of heat-sensitive materials
- Spray dryers for rapid drying of liquid and slurry materials
- Rotary dryers for continuous drying of large volumes of materials
Repackaging
Pilamec provides flexible repackaging solutions to meet your specific requirements. Packaging includes:
- Big bags
- Steel or plastic drums
- Paper or woven sacks
- Bespoke packaging
Minerals, Metals and Materials
The Milling, Screening, Blending and Repackaging plants at Pilamec processes a diverse range of minerals, metals, and materials, many of which could be difficult to handle without the specialised expertise of the production operators.
Pilamec has gained a reputation for developing solutions to solve difficult and unusual processing problems through their experienced technical team. Projects have included:
Silicon Metal Powder
With extremely fine particle size distribution used in applications such as explosives through to medical equipment.
Milling & Sizing Ceramic By-Products
Milling and sizing ceramic by-products for reintroduction into customers' new product blends.
Granular/Powder Milling
Processing to granular/powder form, inorganic materials used in the Construction and Agricultural Industries.
Milling Ferro Alloys
Milling Ferro alloys to controlled particle sizing for use in for example the Automotive and Aerospace Industries.
Blending
Blending of materials either supplied by the customer or after size reduction can be performed to meet specific requirements.
Scrap Plate Glass
Milling scrap plate glass to powder form thus recycling what had been previously a scrap product.
Scrap Metals
Milling scrap metals to a form suitable for reintroduction into foundry melt charges.
Formula Creation & Packaging
Customer-specific product formulas are blended to specifically agreed percentage ratios. The blended product can then be packed into the agreed packaging.
Technical Support
From the beginning of any project, small or large, through to final processing and supply, Pilamec’s experienced technical team provides support and advice.
This consultation ensures that the finished product meets the customer’s specifications including size reduction; blending; packaging; and traded powders.
